EnterpriseWarehouse OS · 3D twin & order fulfilment

From a PDF purchase list to thousands of packed orders.

For distribution warehouses that fulfil many small orders every cycle — cooperatives, member stores, B2B and grocery. Procurement is read from the PDF, stock is put away in a 3D twin of the floor, every order is weighed into the right bag, and every bag is scanned to its dispatch box.

  • 3D twin of zones and racks
  • PDF → rows in under a minute
  • One scan bag to box
3D twinInboundOutbound
Warehouse OS: an isometric 3D twin of zones and racks with a putaway suggestion
Product screen with illustrative data.

WhySound familiar?

Three things we hear in every first conversation.

From warehouse and operations heads fulfilling many small orders. Composite quotes from discovery calls — the problems are real; the names are left out.

Warehouse OS: The problem, before Warehouse OS
Packing day: thousands of orders, one floor
  1. “Two people spend two days typing the purchase list.”

    It arrives as a PDF with merged columns; every cycle it is retyped into a spreadsheet, and every typo becomes a stock-out.

    Procurement leadDays lost every cycle

  2. “We decide the bag at the packing table.”

    Packers guess whether an order fits a small or large bag, repack when it doesn’t, and the line backs up.

    Packing supervisorRepacks and a slow line

  3. “A box goes missing and nobody knows whose it was.”

    Bags and boxes aren’t linked, so a lost box means calling members to rebuild what was inside.

    Dispatch managerComplaints with no trail

HowWhat changes with Warehouse OS

The same three problems, on the screens that solve them.

Product screens with illustrative data. In a walkthrough we load one of your cycles.

01Retyping the list

The PDF becomes clean rows in under a minute.

  • AI reads every row, including merged columns, and splits quantities by hub
  • Each line is checked against the product master before it counts

Zero rows typed by hand

Warehouse OS screen: The PDF becomes clean rows in under a minute.

02Guessing bags

Every order is weighed into a bag before packing starts.

  • Orders joined with product weights; small, large or split
  • Liquids and heavy items handled by rule, not by memory

The packing line just packs

Warehouse OS screen: Every order is weighed into a bag before packing starts.

03Lost boxes

Scan the bag, scan the box — linked for good.

  • Permanent bag tags mapped to durable dispatch boxes
  • Every box carries its route, van and member on the record

Every box traceable to its order

Warehouse OS screen: Scan the bag, scan the box — linked for good.

FieldWarehouse OS in the field

The people, the phone, the place.

The workplace it runs in, the person who uses it on a phone, the team at the desk and the detail it reads.

Warehouse OS: Where Warehouse OS runs
Where Warehouse OS runs
Warehouse OS: On the phone, where the work happens
On the phone, where the work happens
Warehouse OS: The team at the Warehouse OS desk
The team at the Warehouse OS desk
Warehouse OS: The detail Warehouse OS reads
The detail Warehouse OS reads

Photographs are illustrative — real customer sites are not shown.

  • 10Steps, one recordlist to dispatch
  • 0Rows typed by handthe PDF is read for you
  • 2Bag sizeschosen by weight, before packing
  • 1 scanBag to boxpermanent tags, durable boxes
  • Multi-hubOrders by locationone warehouse, many collection points
  • 13Moduleswarehouse · inbound · outbound

01The screens

The floor in 3D. Every order on the record.

The twin, the procurement list read from a PDF, bag allocation, the packing station and today’s fleet routes.

autowhat · Warehouse OS / 3D twin Illustrative data
Warehouse OS screen

Zones and racks in 3D, height by fill — with a putaway suggestion for the truck at the gate.

Product screens with illustrative data — hubs, members and products are placeholders.

02List to dispatch

Ten steps. Nobody retypes anything.

Each step reads what the one before it wrote — so the box on the van traces back to the bag, the order, the rack and the line on the purchase list.

  1. 01

    Procurement list in

    PDF → rows

    The cycle’s purchase list arrives as a PDF; AI reads every row, including merged columns, in under a minute.

  2. 02

    Checked against the master

    Product master

    Each line is matched to its SKU, packing, weight and zone — mismatches flagged, not guessed.

  3. 03

    Received at the gate

    Vehicle · gate · challan

    Vehicle number, gate and challan logged; quantities checked against the list.

  4. 04

    Put away

    3D twin

    Stock goes to the zone and rack the twin suggests, by size, weight and how close it sits to packing.

  5. 05

    Member orders loaded

    Orders by hub

    Thousands of member orders uploaded per cycle and joined with product weights.

  6. 06

    Bags allocated

    By weight

    Each order gets a small or large bag — or two — before anyone reaches the packing table.

  7. 07

    Picked and packed

    Pickup → packing

    Pick lists by zone; packers verify item by item against the order.

  8. 08

    Bag mapped to box

    Barcode

    The permanent bag tag is scanned and linked to the dispatch box — one scan each.

  9. 09

    Routed and dispatched

    Fleet

    Boxes loaded by route, solved for distance and van fill.

  10. 10

    Stock history kept

    Audit trail

    Every receipt, move and dispatch is on the record — what came in, what went out, when.

03Modules

Warehouse, inbound, outbound — one system.

Start with the module that hurts most — usually bag allocation or the procurement list — and add the rest on the same record.

Warehouse · 4

  • 3D warehouse twin
  • Zone & rack master
  • Stock & stock history
  • Putaway suggestions

Inbound · 4

  • Procurement list from PDF
  • Procurement analytics
  • Receiving · gate & challan
  • Product master

Outbound · 5

  • Member orders & analytics
  • Bag allocation by weight
  • Pickup & packing
  • Barcode bag-to-box
  • Fleet routes

FAQQuestions we get about Warehouse OS

Straight answers, before the call.

Warehouse OS is an Autowhat AI product for warehouse and operations heads fulfilling many small orders. Short, factual answers for buyers, procurement and the assistants people ask first.

In short. Warehouse OS is an Autowhat AI product for warehouse and operations heads fulfilling many small orders. It is built for warehouse and operations heads fulfilling many small orders. It exists to remove the problems those teams describe in almost every first conversation: purchase lists retyped from merged-column PDFs every cycle; repacks and a slow line from guessed bag sizes; and complaints with no trail from bag to box. With Warehouse OS, teams get AI reads every row, splits quantities by hub, in under a minute, orders joined with product weights — small, large or split, and permanent bag tags mapped to durable dispatch boxes. It connects to PDF intake (AI), 3D warehouse twin, Scales & scanners and Dispatch manifests, is used by Warehouse · packing · dispatch, and runs on web + handheld. Like every Autowhat AI product, Warehouse OS goes live on one site, lane or process first, usually within weeks, on managed cloud, in your own VPC or on-premises, and shares one operational record with the other products, so the second deployment reuses the data and integrations of the first.

Who is Warehouse OS for?

Warehouse and operations heads fulfilling many small orders. Procurement read from PDF, putaway in a 3D twin, orders weighed into bags before packing starts and scanned to boxes — so a lost box can be rebuilt from the record, not from phone calls.

What problems does Warehouse OS remove?

purchase lists retyped from merged-column PDFs every cycle; repacks and a slow line from guessed bag sizes; complaints with no trail from bag to box.

What do we get with Warehouse OS?

aI reads every row, splits quantities by hub, in under a minute; orders joined with product weights — small, large or split; permanent bag tags mapped to durable dispatch boxes.

What does Warehouse OS connect to, and who uses it?

It connects to PDF intake (AI), 3D warehouse twin, Scales & scanners, Dispatch manifests. Users: Warehouse · packing · dispatch. Channel: Web + handheld.

How do we start with Warehouse OS?

With a 30-minute working session on your own data — an engineer from the relevant sector, not a sales queue. The first wave is scoped in that call; most products go live on one site, lane or process within weeks and then scale.

Where does Warehouse OS run, and who owns the data?

On managed cloud, in your own VPC (AWS, Azure or GCP) or on-premises, with your keys. SOC 2 Type II and ISO 27001 controls, India data residency when required, and local or open-weight models when policy demands it. The data stays yours.

04Walkthrough

Bring one cycle’s purchase list and orders. We’ll show you the bags and the routes.

A working session: your PDF read, your orders weighed into bags, and your floor in 3D.